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RESEARCH, ANALYSIS & TRENDS



           with  industrial  and  educational  institutions  that   when the initial marketing investment gains the brand-
           skills learned in school fit the needs of employers.   ing  and  secures  market  share.  However,  these  meth-
                                                           ods  aren't  as  effective  as  they  once  were,  obviously
       Given this complex picture, it'll be helpful to look ahead   when  unpredictable  economic  conditions  reduce  con-
       and see what might go wrong.                        sumer purchasing power, or disruptive competitors en-
                                                           ter into the same vertical sector. To enhance their ROI,
       Potential manufacturing pitfalls
                                                           manufacturing  companies  must  engage  in  short-term
                                                           and long-term activities to increase their sales, improve
       Worldwide, manufacturing sectors are likely to continue
       growing,  but  expect  obstacles  to  this  growth.  National   their  marketing  strategies,  and  continue  to  control  or
       and  regional  economies  are  getting  more  difficult  to   reduce costs.
       predict, and manufacturers face both external and inter-  Addressing labor shortages
       nal challenges. Here are some problems in the manu-
       facturing industry and potential solutions.         When  countries  suffer  an  aging  workforce,  many  na-
                                                           tional manufacturing sectors are facing labor shortages.
       Forecasting the demand for products
                                                           Automation and robots can help fill the  labor gap,  but
                                                           manufacturers still need the human capabilities to ana-
       Today,  many  manufacturers  have  difficulty  forecasting
       demand for their products and services. The use of ad-  lyze  and  solve  problems  and  manage  production  pro-
       vanced reporting software could – to a certain extent –   cesses.
       help them estimate how many items they should sell in   Adopting new technologies
       the  future.  Without  modern  tools,  manufacturers  often
       fail to meet customer demand and lose revenue by ei-  New technologies such as Internet of Things (IoT) de-
       ther building up redundancy or falling short of the mar-  vices,  data  analytics  software,  and  robots  appear  on
       ket needs.                                          the  horizon  every  year.  The  variety  and  number  of
                                                           these products could overwhelm manufacturers by the
       Controlling inventory
                                                           sheer number of choices. Often we hear the questions
                                                           from  the  industries  such  as  "Will  implementing  this
       Inventory  management  is  another  major  challenge  to
       manufacturers. Industry 4.0 concepts expand the scope   technology be the right decision for my manufacturing
       of manufacturing beyond processes that occur in smart   business?” and "Should I adopt new technology at all?
       factories  to  logistical  tasks  in  product  design  studios,   If so, which ones should I invest?".
       testing  labs,  and  warehouses.  Nevertheless,  many   Getting  the  product-level  details  and  finances  right  is
       manufacturers, especially smaller enterprises, manage   just part of the picture. Manufacturers should also plan
       their inventory without automation or IT.
                                                           their Industry 4.0 readiness and related roadmaps be-
                                                           fore deployment projects begin. ◊
       Manually checking stock is inefficient and prone to er-
       rors, leading to inaccuracies, shortages, overstock, and   By Colin Koh, Senior Business Development Manager,
       damages.  Thanks  to  the  help  of  automated  software,         Industry 4.0 Consultant of LKH Precicon
       however,  inventory  control  has  become  much  more
       straightforward.  Automation-  and  artificial  intelligence-             Colin  is  a  technology  evange-
       based  solutions  provide  different  levels  of  intelligence            list,  digital  transformation  spe-
       and hands-off inventory tracking and management.                          cialist,  and  highly-respected
                                                                                 figure  in  the  ASEAN  business
       Improving process efficiency                                              community,   who   previously
                                                                                 served as the  President of the
       Manufacturers never stop looking for effective ways to                    Singapore  Industrial  Automa-
       cut costs and make their processes more efficient. Fac-                   tion  Association  (SIAA),  is  a
       tory owners often sacrifice the quality of their offerings                certified  IoT  specialist  and  an
       to cut production costs. This approach can backfire and                   MIT  Sloan  School  of  Manage-
       compromise their revenue when dissatisfied customers   ment  Executive  program  in  Artificial  Intelligence  and
       stop buying mal-manufactured products.
                                                           IoT.  Colin  currently  provides  mentorship  and  advisory
       Increasing returns on investment (ROI)              to  companies  implementing  digital  transformation  to-
                                                           wards Industry 4.0.
       Manufacturers  always  want  to  increase  their  ROI.  Of-
       ten,  they  increase  their  selling  price  of  the  products


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